Cardboard
Cardboard is a durable, versatile material commonly used for packaging, storage, and shipping. It’s typically made from a combination of paper-based materials, offering strength, cushioning, and recyclability. The most common type is corrugated cardboard, which consists of a fluted (wavy) paper layer sandwiched between two flat boards, or liners. This structure adds rigidity and shock absorption while keeping the material lightweight.
The inner wavy layer, called the flute, is critical in determining the cardboard’s strength and application. Flutes come in various sizes and are identified by letters:
- A-Flute: The thickest type, offering excellent cushioning and insulation. Ideal for fragile items.
- B-Flute: Thinner and denser than A-flute, with better crush resistance. Commonly used for retail packaging and die-cut designs.
- C-Flute: A versatile option combining some strength of A with the density of B. It’s the most widely used flute type for shipping boxes.
- E-Flute: Much thinner and smoother, used for printed packaging like cosmetics and electronics.
- F-Flute: Even finer than E, used for high-quality printing and display packaging.
Combinations like BC-Flute or EB-Flute merge two types to balance strength and appearance, often used in heavy-duty packaging.
In addition to flute types, finishes also play a vital role in the cardboard’s appearance and performance. The most common finishes include:
- Kraft: A natural brown finish made from unbleached wood pulp. It’s strong, biodegradable, and often used for eco-friendly packaging.
- White (Bleached): Offers a clean, printable surface ideal for branding and retail display. It’s more refined but slightly less eco-friendly than Kraft.
- Coated finishes: Include gloss, matte, or UV coatings that enhance appearance and durability. These are common in high-end product packaging or printed boxes.
- Recycled finishes: Made from post-consumer materials, often with a slightly rougher texture and color variation, preferred for sustainable branding.
The combination of flute type and finish allows cardboard to meet a wide range of needs, from industrial shipping to premium retail display, making it a fundamental material in modern packaging design.
Key Features
- Recyclable
- Lightweight yet strong
- Customisable thicknesses and finishes
- Cost effective packaging
What can it be used for?
- Printed packaging
- Shipping containers
- Display stands
- Mockups and prototypes
